Product Quality Plan Generator
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About this skill
Problem
Manufacturers drafting product quality plans often get stuck on generic templates, unquantified metrics, and poor delivery formats. Quality objectives, inspection standards, risk controls, supplier requirements, and training duties are scattered across teams, making review, printing, and archival harder. This skill turns that writing process into an executable workflow for general manufacturing products, including machined parts, injection-molded parts, sheet-metal parts, and assemblies, and outputs ASQ-aligned Markdown and HTML documents.
How it works
It starts by collecting 8 required inputs: product name and model, description, product type, target market or customer, applicable standard, core quality metrics, main process flow, and key raw materials. It then uses references/quality-plan-outline.md to draft a 12-module outline and asks the user to confirm modules, subsections, and document number. After confirmation, it generates detailed content module by module, requiring metrics to include values, tolerances, frequencies, and percentages, and process steps to name owners and deliverables. Finally, scripts/generate_html.py converts ./_quality_plan.md into a corporate-style HTML file with a cover page, header and footer, table of contents, styled tables, and print optimization.
Boundaries
It is intended for creating, revising, or delivering product quality plans, quality control schemes, and quality management documents. The skill avoids pure generic templates; if materials, process details, metrics, or customer standards are missing, it can only fill gaps with industry best practices, so engineers must still verify compliance claims. HTML export depends on the template and script assets, and the first interaction introduces the workflow before collecting information.
Use Cases
- Before a bearing housing audit, complete a 12-module quality plan aligned to ISO 9001 and customer CSR.
- Before injection housing ramp-up, include mold control, injection parameters, and cosmetic defect prevention in the quality scheme.
- After a process change, update inspection criteria, risks, and version numbers in the existing quality plan.
- Before supplier audits, consolidate supplier controls, incoming inspection, and responsibility matrix into a printable HTML plan.
Best For
- Machining quality engineer: needs tolerances, heat treatment, and final inspection rules written into an executable quality plan.
- Injection plant SQE: needs supplier controls, incoming inspection, and appearance defects covered in one scheme.
- Quality systems engineer: needs ASQ structure, CAPA, and training requirements completed before customer audits.
- Manufacturing technical lead: needs process and inspection requirements converted into printable, archivable HTML.
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