Industrial Equipment Diagnostics Report Generator

Problem

Industrial equipment failures often leave only alarm codes, sensor anomalies, and fragmented maintenance notes. Without structure, diagnosis can skip from a familiar symptom to a conclusion, missing causal timing, safety exposure, and repair scope. This skill constrains the workflow to FTA and FMECA, requiring evidence from operation logs, sensor time series, alarm records, and maintenance history before proposing root cause and action.

How It Works

The process covers data cleaning and time alignment; classifying symptoms into mechanical, electrical, hydraulic, pneumatic, and control subsystems; building a fault tree with AND/OR logic gates; rating failure modes for severity, occurrence, and detection to calculate RPN; cross-checking high-RPN items against FTA paths; and producing urgent repairs, corrective actions, preventive maintenance updates, and spare parts needs. Output emphasizes actionable steps, safety warnings, confidence notes, and ISO 14224 / ISO 13374 terminology for PLC, DCS, and SCADA environments.

Boundaries

It does not cover equipment selection, general operation manuals, routine maintenance scheduling, or consumer electronics faults. When evidence is insufficient, it asks for a data checklist. It may read and write files but must not issue remote control commands to equipment in operation.